Precision welded cold drawn steel tubes


Standard precision welded tubes are widely used in the engineering industry in the production of machine and equipment components.

The requirement for the precision of the tubes also determines the method of production. The tubes are supplied as cold drawn.

Cold-drawn welded tubes are intended for the engineering industry, energy and mainly for the production of automotive components:

• Fuel / oil distribution and engine
• Chassis
• Car steering systems
• Car bodies

Precision welded steel tubes

Tube dimensions of standard precision welded steel tubes

OUTSIDE DIAMETER (OD)6,0 – 20,0 mm
WALL THICKNESS (WT)1,0 – 1,5 mm
EUROPEAN STANDARDSEN 10305-2

Steel grades for precision standard welded tubes

EN 10305-2E235 (E155, E195, E275, E355 – by agreement)
Marking of steels according to EN standards:
E – steels for machine parts
235 – minimum yield strength in N/mm2
+N – normalized
+A – soft annealed
+LC – cold drawn / soft
+C – cold drawn / hard

Length of precision welded steel tubes


Types of tube lengths supplied:
(a) random production lengths, in range of 4 – 7 m,
(b)
approximate lengths , in range of 4-7 m with a length tolerance of ± 500 mm,
(c)
exact lengths, with tolerances:
in range of 4-5 m – 0 + 5 mm
in range of 5-7 m – 0 + 10 mm
over 7 m – according to the agreement

Precision welded steel tubes testing

Tubes are usually tested by a specified test.

Mandatory testing:
(a)
 cast / chemical analysis
(b) tensile test,
(c) dimensional inspecti,
(d) visual inspection of the tubes surface.


Optional testing:
a,
 flattening test or drift expanding test,
b, Eddy current leak test according to EN ISO 10893-1,
c, Eddy current test for longitudinal defects according to EN ISO 10893-2, class E3.

Precision welded tubes surface protection

The tubes are supplied with anti-corrosion protection – preservative oil. While ordering, it is necessary to agree upon the method and means of temporarily protecting the surface of the tubes or none surface protection.

Precision welded steel tubes ends

The ends are vertical to the longitudinal axis and are without burrs.
The ends are vertical to the longitudinal axis and are without burrs.

Special treatment of tube ends only by agreement.

Precision welded tubes surface protection

The tubes are made by cold drawing from HF welded calibrated tubes. The surface of the tubes corresponds to the relevant standards and depends on the production process and the final heat treatment of the tubes.

Surface roughness value:
according to EN – Ra ≤ 4 mm

Wall thickness tolerances

The wall thickness tolerance is +/-7.5%, but at least +/-0.1 mm.

Packaging of precision welded tubes


(a) tubes bound with a steel band,

Packaging by agreement:
(b) tubes wrapped in plastic sheets or burlap,
(c) tubes in wooden crates.

Precision welded tubes are supplied in packages with a circular or hexagonal outline with weight of 300 – 3 500 kg

Packaking-STANDARD-tubes bound with a steel band
Packaking-STANDARD-tubes bound with a steel band
Packaking-STANDARD-bundle tied down by steel strap underlaid by paper
Packaking-STANDARD-bundle tied down by steel strap underlaid by paper
Packaking-STANDARD-PLUS-paper tape and polyethylene foil
Packaking-STANDARD-PLUS-paper tape and polyethylene foil
Packaking-STANDARD-PLUS-the bundle placed into a wooden box
Packaking-STANDARD-PLUS-the bundle placed into a wooden box
Packaking-PREMIUM-B-into a wooden box in which the tubes are wrapped in foil
Packaking-PREMIUM-B-into a wooden box in which the tubes are wrapped in foil
Packaking-PREMIUM-C-the bandles are wraped into and plastic foil
Packaking-PREMIUM-C-the bandles are wraped into and plastic foil
Packaking-PREMIUM-D-placing the whole shipment into foil+vacuum sealed
Packaking-PREMIUM-D-placing the whole shipment into foil+vacuum sealed

Marking of tubes and tube bundles

Tubes are usually supplied without marking.
The necessary and required data are listed on the label attached to the tube bundle:

a, the name or logo of the tube manufacturer,
b, dimension,
c, EN standard number,
d, steel grade,
e, delivery status – heat treatment,
f, heat number,
g, identification number (order number, order item number).

Marked by a label
Marked by a label
Marked with spray either by a white or black color using InkJet
Marked with spray either by a white or black color using InkJet
Marked by stamping the data
Marked by stamping the data

EN 10 204
Mill test certificate 3.1, or another type of certificate upon agreement (3.2; 2.1; 2.2).


Straightness deviation for the whole length of a tube L can not exceed value of 0.0015 x L.
For 1 meter length the allowed straightness is 3 millimeters.

Welded cold drawn tubes are delivered in the following states:

+C cold drawn – hard.
After the last cold forming no heat treatment.

+LC cold drawn – soft.
After the last heat treatment follows cold drawing there is a light finishing pass.

+A soft annealed.
After the last cold drawing, the tubes are annealed in a controlled atmosphere.

+N normalized.
After the last cold drawing, the tubes are annealed in a controlled atmosphere.

+SR cold drawn and stress relieved annealed.
After the final cold drawing process the tubes are stress relieved annealed in a controlled atmosphere.



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